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Custom Foam Inserts

Custom foam inserts are highly recommended for the safe transport of fragile or unusually shaped goods to the marketplace. We can make custom foam packaging inserts to ensure your products get from Point A to Point B safely. Our custom foam inserts are made to fit your boxes perfectly and keep your items safe from shipping to retail display.

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No die & Plate Charges

Quick Turnaround Time

Free Shipping

Free Design Support

Custom Size & Style

Custom Size & Style

Frequently Asked Questions (FAQ)

What are Custom Foam Inserts?

Custom foam inserts are protective foams made of polyethylene. these are used to provide increased protection to the encased product. These can be customized in any size and shape to suit your product.

How Many Styles are in Foam Insert?

There is a handful of styles of foam inserts. Some of them are;

  1. Polyurethane (PU) Foam Insert
  2. Expanded Polyethylene (EPE) Foam Insert
  3. Ethylene-Vinyl Acetate Foam with Flocking (EVA)
  4. Egg Crate Foam (Convoluted)
  5. Electrostatic Discharge Foam (ESD)
  6. Ethylene-Vinyl Acetate (EVA) Foam Insert

Do You Provide Any Discount on Foam Inserts?

Yes, we do provide discounts on foam inserts. The prices of boxes fluctuate as per the structural design. Contact us to know the final price and discount on it

How Can I Submit a Request for a Quotation?

Visit our website and fill out the form online. Our service representative will contact you within 2 business days. You can also get in touch with us for a quotation via call.

What is The Turnaround Time?

We have a fast turnaround for foam inserts. We usually take up to 12 business days. We also cater emergency deliveries within 7 days by charging a small price.

Foam Inserts Are Made for Each Customer

It's best to use foam inserts to keep goods safe during shipping and storage and to make the packaging look nice. Foam inserts are made one at a time and come in different colors. We can modify any foam to your specifications and advise you on the finest foam for cushioning your items against shock and other hazards. You can make protective foam inserts out of some of the following:

  1. Polyethylene foam
  2. Ether-based foam

We can make foam inserts with multiple pieces to completely encase your items, foam end caps, and foam inserts with various cutouts based on your specifications. We can create custom foam inserts that will perfectly fit your products, no matter how simple or complex they are.

Heavy-duty cartons and other custom retail packaging solutions are also available from Custom Boxes U. Our packing solutions will keep your products secure during shipping, storage, and display when paired with our bespoke foam inserts.

How to Use Foam Inserts?

Custom foam inserts from Custom Boxes U serve two main purposes:

They Keep Things Safe While Being Shipped And Stored

Custom cut foam inserts are made to fit perfectly around the outside of your product to support any weak spots or fragile parts. Foam inserts can keep things from moving around in their packaging and protect them from shocks and drops. Foam inserts also give packaging more structure, so it can hold up to the weight of being stacked while being shipped.

Give a Way to Show Off Products That Look Nice

With custom packaging and cutouts for windows, customers can see the products in the store without being able to touch or wear them. Custom foam inserts can be colored and printed to make store shelves and window displays even more appealing to customers.

Custom Foam Inserts That Are Die-Cut

Using custom foam inserts for boxes for packaging and displaying items is a safe and versatile option. Die-cut foam pieces serve dual purposes: cushioning your products during shipping and handling and drawing attention to them on store shelves. We use die-cutting to ensure that your foam inserts fit your items correctly.

Suitable Custom Foam Inserts for Shipping

Packaging your products with foam inserts is a terrific method to keep them safe during shipping and display them for potential buyers. When choosing a company to make custom foam inserts, it's important to choose one with a history of success, Custom Boxes U are great at making special custom foam inserts. We use many kinds of foam and production methods to ensure that each insert fits perfectly.


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Get a custom quote for orders of 2,000 boxes or more.

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